What Is Kanban?

Kanban is a Japanese word that means card or signal. This is an important tool for improving production from a push to a pull system. At the core of pull production, upstream operations signals the prior operation to deliver what is needed, in the quantity needed, and when needed.

PDCA Complete is an organizational task management system with built-in continuous improvement tools. Includes projects, meetings, audits and more.

Built by Quality Assurance Solutions.

PDCA Complete

For a Kanban pull system to work effectively, demand variations must be smoothed. Distributing both the volume and mix of total customer orders evenly over sequential time periods through load leveling satisfies the demand variable. This achieves a steady and consistent work flow. With erratic demand patterns, higher inventory levels must be utilized, and this is accomplished by applying a policy variable to modify the calculation.

One uses takt time to determine the production rate to satisfy market demand. It is determined by dividing the available production time by the rate of customer demand. For example, if customer demand is 240 parts per day and the factory operates 480 minutes per day, takt time is 2 minutes. This sets the pace of production to match the rate of customer demand.

A kanban system can be manual or automated. A pull system can use various signal methods to trigger replenishment such as physical, min/max levels, cards, electronic, interplant, and single enterprise. The previous department must understand the signal and act upon it.

PDCA Complete is an organizational task management system with built-in continuous improvement tools. Includes projects, meetings, audits and more.

Built by Quality Assurance Solutions.

PDCA Complete

Kanban Benefits

By using a Kanban pull system you:

  • Integrate all processes into one another and connects the value stream to your customer demand.
  • Improve flexibility to respond to customer demand.
  • Simplify the procurement process.
  • Uncover hidden waste in processes.
  • Empower employees to produce based on customer demand.
  • Improve production scheduling.
  • Eliminate unnecessary paperwork.
  • Eliminate overproduction.
  • Reduce inventory for finished goods, raw materials,and subassemblies.
Comment Box is loading comments...

More Info

  • Business Meeting Agenda Format

    Review how to drive business meetings with this business meeting agenda format. Article includes guidelines, aim, ground rules, agenda, and feedback. In addition, you can download a free meeting notes template

  • Project Management For Beginners

    Successful project management is about doing the right tasks, in the right order, using the right process. Get your team's projects done the right way.


Quality Assurance Solutions
Robert Broughton
(805) 419-3344
USA
email
Enjoy this page? Please pay it forward. Here's how...

Would you prefer to share this page with others by linking to it?

  1. Click on the HTML link code below.
  2. Copy and paste it, adding a note of your own, into your blog, a Web page, forums, a blog comment, your Facebook account, or anywhere that someone would find this page valuable.

All Products

Software, Videos, Manuals, On-Line Certifications

PDCA Complete

An Organizational Task Management System. Projects, Meetings, Audits & more

8D Manager

Corrective Action Software

TrainingKeeper Software

Plan and Track Training

Snap Sampling Plans!

AQL Inspection Software

QAS Business Slide Deck

450+ Editable Slides with support links

TRIZ Kit

Learn and Train TRIZ

ISO 9001:2015 QA Manual

Editable Template

ISO 9001:2015 QMS Kit

Templates, Guides, QA Manual, Audit Checklists

ISO 14001:2015 EMS Kit

EMS Manual, Procedures, Forms, Examples, Audits, Videos

On-Line Accredited Certifications

Six Sigma, Risk Management, SCRUM

All Products

Software, Videos, Manuals, On-Line Certifications